ZXFlasee(福视)C系列压力容器X射线数字成像DR检测系统
福视C系列射线无损检测系统针对压力容器焊缝质量控制提供定制化解决方案。
◆ 环焊缝、纵焊缝:单壁单影、双壁单影透照
◆ 采用通过式流水线检测方式。
◆ 检测模式可设置手动模式、示教模式、自动模式三种。
◆ X射线数字图像处理测试等级满足NB/T47013.11标准要求的AB级及GB/T17925-2011标准要求的AB级。
◆ 探伤评定依据满足NB/T 47013.2标准要求。符合瓶规及容规要求。
◆ 检测工装的运动方式需满足需方产品两条环缝的DR探伤检测工作的需要。
◆ 像质计的灵敏度符合NB/T47013.2标准规定要求。
◆ 图像灵敏度:DR数字探伤图像质量符合《NB/T47013.11-2015 X射线数字成像检测》标准的AB级技术要求。
◆系统软件包括缺陷标记(可直接插入代表的符号或文字:如气孔、未熔合等)、缺陷尺寸测量标定功能;具备图像和图像中的相关信息的浏览和查找功能;包含窗口选择、降噪、亮度和对比度增强等图像处理功能;将经过降噪处理后的图像数据保存为原始图像数据。
◆图像存储采用标准的DICOM格式。工件编号、焊缝编号、透照厚度、透照工艺参数和几何尺寸标定结果、缺陷判读标记等信息可写入图像文件的图像描述字段,这些信息应具备不可更改性。每幅检测图像文件可用文字注明工件编号、焊缝编号(A-纵缝、B-环缝)、检测日期等必要的信息标识,这些信息标识在图像存储时直接写入图像文件,且不可更改。
选型表
平板内置行走 | 射线管内置行走 | 外置双壁检测 | |
型号 | C型 | C2型 | C-D型 |
检测工件尺寸 | Φ700-3500mm L 15m | Φ700-3500mm L 15m | Φ500-4000mm L 15m |
射线能量 | 160/225/320/450kV | 160/225/320kV | 225/320/450kV |
焦点尺寸 | 金属管:d=0.4 / d=1.0mm(EN12543) | ||
平板尺寸 | 25x30cm | 25x30cm / 43x43cm | 25x30cm / 43x43cm |
灵敏度 | 1-1.5% | 1-1.5% | 1-1.5% |
分辨率 | >3.0lp/mm | >3.0lp/mm | >3.0lp/mm |
透照厚度 | 160kV:Fe 16mm/ Al 60mm(单壁) 225kV:Fe 25mm/ Al 120mm(单壁) 320kV:Fe 40mm(单壁) 450kV:Fe 50mm(单壁) | ||
载重量 | 根据工件重量 | ||
整机功率 | <10kW | <10kW | <10kW |
进出件铅门 | 电动 | 电动 | 电动 |
射线光路 | 水平透照 平板沿探臂行走,置于容器内 光路运动,容器静止 | 水平透照 射线管沿探臂行走,置于容器内 光路运动,容器静止 | 水平透照 射线管、平板均置于容器外 光路运动,容器静止 |
X-ray Press Vessel or Cylinder Inspection Systems
160kV/225kV/320kV/450kV-ZXFlaseeC Digital X-ray System forX-ray Press Vessels or Cyinders
Description
RAYSOV ZXFlaseeC Digital X-ray System for X-ray PressVessels/Cylindes are used to examine the internal structureand quality of Press Vessels or Cylinders.
This system utilize X-rays to capture High-qulity real-timeimages of Press Vessels/Cylinders, assisting inspectors toidentify Weld Seam defects or issues that may bepresent.
Quickly and effectively check the porosity, shrinkage hole,porosity, shrinkage, slag inclusion and other defects of PressVessels/Cylinders.
◆ circumferential welds, longitudinal welds: single wallsingle projection, double wall single projection radiography
◆ The inspection is carried out using a through-line conveyorsystem.
The detection mode can be set to manual mode, teaching mode, orautomatic mode.
◆ The X-ray digital image processing test level meets therequirements of NB/T 47013.11 standard for level A and B, and therequirements of GB/T 17925-2011 standard for level A and B.
The nondestructive testing evaluation complies with therequirements of NB/T 47013.2 standard. It also meets therequirements of Cylinders and Pressure Vessels.
The movement of the inspection fixture must meet the needs of thecustomer's product for DR testing of two ring weldssimultaneously.
The sensitivity of the image quality meter meets the requirementsstipulated in NB/T47013.2 standard.
◆ Image sensitivity: The DR digital radiography image quality meetsthe AB level technical requirements of the NB/T47013.11-2015 X-rayDigital Imaging Inspection standard.
◆ The system software includes defect marking (can directly insertsymbols or words representing defects: such as pores, incompletefusion, etc.), defect size measurement calibration function; hasthe function of browsing and searching for images and relatedinformation; contains image processing functions such as windowselection, noise reduction, brightness and contrast enhancement;saves the image data after noise reduction as the original imagedata.
◆ Image storage uses standard DICOM format. The welding workpiecenumber, weld seam number, penetration thickness, penetrationprocess parameters, geometric dimension calibration results, anddefect interpretation marks can be written into the imagedescription field of the image file. These information should havean unchangeable property. Each detection image file can be markedwith necessary information identification, such as weldingworkpiece number, weld seam number (A-longitudinal seam,B-circumferential seam), and inspection date, etc. Theseinformation identifications are directly written into the imagefile during image storage and cannot be changed.